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More Information about HDU


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signs we've built using high-density urethane

What is it? -
"HDU" is short for high-density urethane foam. Unlike other foam with which you may have experience, it consists of more solid and less air. Using urethane as a base means that it is impervious to all petroleum-based solvents. Even in it's "raw" state, it is completely waterproof and unaffected by climatic changes.
A material Designed Expressly for the sign industry -
Years ago, enterprising chemists saw the need for a durable, predictable material for use in three-dimensional signs. They saw many problems with wood and sought to create a superior replacement. They discovered urethane foam, and then worked to refine and improve it. Today, "Sign-Foam" and "Precision Board" are brand names for high-density urethane foam manufactured to precise standards expressly for the sign industry.
Why we're converting to work with it -
The answer, for us, is primarily that top-grade redwood is becoming increasingly difficult to get. The true vertical-grain boards have been scarce and very expensive for some time. Now, this seems to be spreading to the clear, all-heart grade.   If redwood is not all-heart, that means it contains "sap wood". This part of the wood lacks the natural oils that give redwood it's distinctive color and rot-resistant qualities. "Sap wood" is every bit as subject to dry-rot and insect damage as pine or fir.
Better than Redwood? -
The makers of HDU would have you believe that redwood signs pretty much turn to mulch in 4 to 5 years. We're not sure where their information comes from. The fact of the matter is that at Natural Wood Signs, at least, most of the problems they say every redwood sign suffers from have been solved. On the other hand, the makers of HDU do present a couple of facts that impressed even us, diehard wood guys.
Well, every sign is Vertical Grain -

HDU, of course, has no natural grain pattern. Wood grain is created during the sandblasting process, so every sign has the most dramatic vertical wood grain pattern.

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A recently completed 20" x 40" HDU sign

and Finishes last Longer -
Because HDU is utterly impervious to water, there's no possibility of moisture getting under the finish and causing it to fail prematurely. Also, even kiln-dried redwood shrinks and swells slightly, causing gloss finishes to dull. HDU is completely stable.
What about cost? -
As it stands now, HDU is slightly more expensive than redwood. Some steps take longer than with a redwood sign, others go more quickly. Overall, it roughly balances out.
--- Pricing Remains Unchanged ---
How about mounting? -
In many applications, HDU signs will mount just the same as those built of redwood. Some cases will require some special consideration. Let us know how you plan to mount your sign so we can work with you to ensure no problems are encountered with the installation.
In Conclusion -
If you have any additional questions about HDU, please don't hesitate to send an e-mail message. We'll be adding more photos of Sandblasted HDU signs as we complete them and the pictures become available. Hdu2.jpg (18101 bytes)

Don't run off. There are links below back to other parts of the website.


A Sandblasted HDU "Stop" sign

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